Intralogistics · Georgia, USA

Transform your warehouse.

Data driven storage and automated solutions, pallet rack and fully automated storage and retrieval. We capture more pallet storage and accelerate throughput within the building(s) you already operate in, so expansion / new construction stops being the only answer.

25+
Years of experience

Specifying, selling and commissioning intralogistics systems across storage and automation.

100%
Project focus

Your project is not queued behind fifty others. It is the work.

1
Point of contact

The same person from first quote through installation and commissioning.

0
Injuries

Across every installation we have delivered to date.

The premise

You are probably not out of space. You are out of reach.

Empty aisles and dead space eat into profits. We maximize the cube, eliminate labor and sustainability issues, to maximize your efficiency and profits. All without the need for CapEx.

Top-down plan comparing a conventional wide-aisle layout with a high-density automated layout in the same footprint

Identical footprint · conventional at left · automated storage at right

What we do

Maximize density, utilization, throughput & profit

Maximizing the cube is a core requirement for warehouse efficiency and performance. The Rack & Robots team delivers data-driven pallet storage and retrieval solutions that optimize storage density, inventory accessibility, and material flow across both existing facilities and new developments.

Through detailed analysis of inventory profiles, facility constraints, and operational requirements, we design systems that maximize available cube utilization and retrieval performance with lower lifetime operating costs. This approach enables organizations to increase storage capacity within existing assets, defer or eliminate the need for facility expansion, and reduce the costs associated with new warehouse construction.

Pallet rack01
Storage solutions

Pallet rack

11 systems, from single-deep select to rack-clad structures. Every one published with its tradeoffs, because density always costs you selectivity somewhere.

Compare systems
Shuttles & robots02
Robotics & automation

Shuttles & robots

5 product lines - 4-way pallet shuttles, autonomous mobile robots and autonomous lift trucks - specified on the same five measurements so you can read straight across the range.

See the range
Truck loading03
Automated truck loading

Truck loading

A full trailer transferred as a single block in minutes instead of a forklift making thirty round trips. The highest-labour, highest-damage point in most buildings, handled once.

How loading works
Integration layer04
Software

Integration layer

WMS, WES and WCS integration across shuttles, robots, conveyor and docks. Keep the system of record you already run; we make the machines answer to it.

See the stack
Isometric technical cutaway of the 4D Shuttle automated storage and retrieval system
The flagship

4D Shuttle

Rack structure, 4-way shuttle robots and vertical lifts working as one machine. Pallets go deep into the lane instead of sitting beside an aisle, and the aisle you delete becomes storage. It is the cheapest square footage you will ever buy, because you already own it.

Capacity calculator

Before you lease more building

Put your dimensions in and see what the same four walls hold under different storage strategies. It takes about twenty seconds and it has killed more than one expansion budget.

6,800
Pallet positions, single-deep selective

What conventional racking gets you in this footprint.

22,085
Pallet positions, 4d shuttle as/rs

5 levels used of 32 ft clear height.

3.2×
Capacity multiple, same four walls

No land, no shell, no general contractor.

Single-deep selectiveConventional · 4 levels · 100% selective
6,8001.0×
Drive-inDense · 4 levels · 12% selective
14,0002.1×
4D Shuttle AS/RSAutomated · 5 levels · 100% selective
22,0853.2×

Planning-grade estimates for a 48" × 40" pallet, allowing for docks, staging, cross aisles and columns. Not a rack design - seismic zone, fire strategy, floor flatness and your SKU profile all move these numbers.

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Industries

The constraint decides the system

A freezer, a 3PL cross-dock and a grocery DC all store pallets. Nothing else about them is the same.

Cold Chain
01

Cold Chain

Cost per square meter

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3PL & Distribution
02

3PL & Distribution

Density and retrieval speed

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Retail & FMCG
03

Retail & FMCG

High SKU count, mixed formats

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How we do it

Making automation easy

Whether we tackle a portion of your operation or provide an end to end material handling solution, our systems eliminate risk and do not require costly reconstruction measures in your warehouse or in new buildings. The secret sauce is modularity and flexibility, with only one interface for hardware and software that can be easily and seamlessly integrated into existing operations.

01

Modularity

Our solutions adapt to your operation, not the other way around. Modular systems allow phased implementation, converting a labor and lift-truck reliant operation to an automated one over time. Adding robots adds throughput as needs change.

02

Plug & play

Automated solutions install quickly without costly warehouse modifications or bespoke engineering. They integrate into existing processes, and we have the software people to connect them to any WMS.

03

Man & machine

There are tasks people do better and tasks machines do better. Our systems are designed for the two to interface safely, rather than pretending one replaces the other.

04

More from existing assets

Land and construction costs make expansion hard to pencil. AS/RS increases capacity inside your existing walls, which removes realtors, land, architects and general contractors from the project entirely.

Start here

Tell us what the building is doing wrong

Out of positions, too much travel, or you cannot staff the freezer. Whatever the symptom, that is the right place to start. Call 770-375-9089 or send the details and we will reply the same business day.