High-bay pallet racking seen from the aisle floor
Capacity calculator

How many pallets does your
building actually hold?

Most buildings are storing a fraction of what their footprint allows, because the storage strategy was chosen once and never revisited. Put your dimensions in and compare six strategies in the same four walls.

6,800
Pallet positions, single-deep selective

What conventional racking gets you in this footprint.

22,085
Pallet positions, 4d shuttle as/rs

5 levels used of 32 ft clear height.

3.2×
Capacity multiple, same four walls

No land, no shell, no general contractor.

Single-deep selectiveConventional · 4 levels · 100% selective

Every pallet reachable. The baseline almost every building starts from.

6,8001.0×
Two-deepConventional · 4 levels · 50% selective

One extra pallet deep for roughly the same aisle. Needs a reach truck.

9,3761.4×
Push-backDense · 4 levels · 25% selective

LIFO. Density per SKU rather than per pallet — best with few SKUs, deep stock.

12,7241.9×
Drive-inDense · 4 levels · 12% selective

Highest density without automation, lowest selectivity, slowest cycles.

14,0002.1×
Deep lane pallet shuttleAutomated · 4 levels · 30% selective

Lane depth stops being limited by forklift reach. LIFO and FIFO in one system.

16,0842.4×
4D Shuttle AS/RSAutomated · 5 levels · 100% selective

Full density and full selectivity. Uses the clear height a lift truck cannot.

22,0853.2×

Planning-grade estimates for a 48" × 40" pallet, allowing for docks, staging, cross aisles and columns. Not a rack design — seismic zone, fire strategy, floor flatness and your SKU profile all move these numbers.

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How the estimate works

Where the numbers come from

No black box. Each strategy is modelled on how deep a rack run can be, how much aisle it needs, how much vertical pitch each pallet consumes and how many levels are practical.

SystemPallets deepAisleMax levelsSelectivity
Single-deep selective

Every pallet reachable. The baseline almost every building starts from.

212 ft5100%
Two-deep

One extra pallet deep for roughly the same aisle. Needs a reach truck.

413 ft550%
Push-back

LIFO. Density per SKU rather than per pallet — best with few SKUs, deep stock.

812 ft425%
Drive-in

Highest density without automation, lowest selectivity, slowest cycles.

1212 ft412%
Deep lane pallet shuttle

Lane depth stops being limited by forklift reach. LIFO and FIFO in one system.

2012 ft630%
4D Shuttle AS/RS

Full density and full selectivity. Uses the clear height a lift truck cannot.

326 ft14100%

Density on its own is not the answer. Drive-in racking will always beat selective on pallet count and lose badly on selectivity — which is exactly why the comparison matters more than the maximum. The right strategy is the one that fits your SKU count, your order profile and how fast stock turns.

Next step

Turn the estimate into a layout

Send us the dimensions you just used and we will come back with a drawn layout, real pallet counts against your SKU profile, and the honest tradeoff between the options.